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Diaphragm Compressor

China’s specifications, the most complete model of the diaphragm compressor production base, if the crankshaft connecting rod to allow the piston force to be classified as: 0.5t, 0.7t, 1t, 2t, 4t, 8t piston force of the diaphragm compressor, if the motor power to be classified as: 1.5kW, 3kW, 5.5kW up to 90kW diaphragm compressor, can adapt to different process conditions, a variety of compression media conveying and compression, the highest discharge pressure up to 100MPa.

What is Diaphragm Compressor ?

Diaphragm compressors are classified from reciprocating compressors.
A diaphragm compressor is a specially constructed volumetric compressor that uses a rotating diaphragm to compress air or gas. The rotating diaphragm helps to deliver air or gas within the compression chamber and applies the required pressure to deliver air in the desired area.
The cylinders are highly sealed, no lubrication is required, and the compressed gas medium avoids contact with any lubricant, so diaphragm compressors can compress gases of very high purity, typically up to 99.999% purity. Diaphragm compressor is especially suitable for the compression, transport, bottling of precious and rare gases, in addition to extremely corrosive, toxic, flammable and explosive, radioactive gases, also suitable for the use of diaphragm compressor.

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Why Choose Minnuo Diaphragm Compressor?

Established in 1987, Min Group has been developing and manufacturing industrial diaphragm gas compressors. They are the preferred equipment for high purity, hermetic gas lift compression for hydrogen fuel stations, chemicals, oil, and gas, etc. We have developed H, D, L, V, and Z models and more than 30 product series for intelligent diaphragm gas compression systems.
We can design and manufacture full instrumentation oil-free reciprocating diaphragm gas compression systems according to customer requirements.
Sizes range from 3 hp (2 kW) – 250 hp (186 kW). Output pressures range from 50 psi- 45,000 psi (3,100 bar).

1. High Compression Ratio

Large compression ratio, large compression chamber area, ***type compression ratio up to 10:1.

2. Quiet and low maintenance

Less than 85dBA @ 1m without sound enclosure
Easy to maintain and operate, with no oil distribution plate structure, and advanced oil pressure valve

3.High Discharge Pressure

Minnuo diaphragm gas compressor discharge pressures up to 43,511 psi (3,000 bar)

4.Triple Diaphragms Ensure Complete Isolation of Gas and Hydraulic Oil

Three layers of diaphragms completely isolate the gas and hydraulic oil, high purity of the compressed medium, the medium is sealed at rest, completely isolated, completely isolated from sealing particles into the airflow

5. Provide Test Report

Material testing of parts: mechanical property inspection and chemical composition analysis
Kerosene leak test for body
Water pressure test: water pressure test pressure is 1.5 times of the working pressure, and last for more than 30 minutes
Operation test: no-load mechanical operation test and full-load mechanical operation test

6. Quality Control

Conforms to the requirements of the EU Machinery Directive 2006/42/EC. Application standards. din en 1012 part 1, din en 12100 part 1, din en 60204 part 1, etc.
Explosion-proof according to EU Directive 2014/34/EU, if necessary

7. Extended service life

Wear parts life guarantee
Diaphragm: 4000 h    Valve: 4000 h
Life of main parts
Piston rod: 100000h Cylinder head
cylinder block: 120000h Crankshaft: 120000
Connecting rod: 120,000h
Crankcase: 120,000h
Piston ring: 30,000h
Crosshead: 32000h Connecting rod bolt: 16000h
Unit sets test life:20 years

8. Safety Interlock

  • High-pressure protection: when the gas pressure reaches the specified pressure, the diaphragm compressor automatically stops, to play a protective role.
  • Low pressure starts: when the gas pressure is lower than the set pressure, the diaphragm compressor starts to pressurize.
  • Oil pressure protection: equipment lubrication system oil pressure can not be lower than a certain value, when lower than the set value, the equipment alarm, and shutdown.
  • low water pressure protection: when the water pressure is lower than the set value, the equipment alarm, and shutdown, etc.
    PLC control of the equipment

9. Primary and secondary diaphragm rupture alarm

When the diaphragm on the oil or gas side is ruptured, the oil or gas passes through the guide groove of the middle diaphragm and transmits the pressure to the pressure switch, which generates an alarm because the pressure controlled by the pressure switch is much lower than the working oil or air pressure. Replace the ruptured diaphragm in time to avoid accidents.

Technology Features:

  • The diaphragm compressor body adopts an integral body to reduce the sealing surface and improve processing and assembly accuracy.
  • The charge pump adopts the built-in structure of the crankcase to provide stable hydraulic oil input to the cylinder while avoiding oil leakage.
  • The piston rod and crosshead adopt a floating connection with an automatic centering function.
  • The piston seal adopts German imported hydraulic seal to improve the stability of oil circuit system operation.
  • High-pressure cylinder adopts the oil distribution structure without oil distribution plate sieve, which distributes hydraulic oil more evenly in the cylinder (non-ring groove oil distribution structure), and reduces the difficulty of assembly process and sealing surface.
  • The diaphragm is designed without any openings, which improves the interchangeability and convenience of diaphragm installation and reduces the stress concentration caused by diaphragm openings.
  • The diaphragm leakage alarm can alarm when the diaphragm ruptures or compressed media leaks, improving the reliability of the machine. Leak alarm is equipped with a venting valve for easy operation and maintenance.
  • The regulator/following valve is equipped with an outlet flow sight glass, which makes it easy to observe the operation status of the compressor cylinder oil circuit system.

Select Your Model

G1 Small diaphragm compressor


  • Structure: Z, L, P, D-type
  • Lubrication: splash
  • Oil type:compulsory oil supplement
  • Cooling way:water cooled or air cooled
  • Maintenance maximum weight per piece: 80kg
  • Maintenance maximum space: the circle shall be not less than 1 m
Product Model Volumetric Flow Intake Pressure Exhaust Pressure Water Consumption Crankshaft Speed Motor Power Dimension Unit Weight
(Nm³/h) (MPa(G)) (MPa(G)) (L/H) (r/min) (KW) (L×W×H)(MM) (KG)
GD0-3/200 3 ATM 20 / 750 2.2 600×500×400 200
GL1-5/200 5 ATM 20 300 600 3 1350×600×950 550
GL1-10/13 10 ATM 1.3 300 600 3 1350×600×950 550
GL1-10/13-200 10 1.3 20 300 600 3 1350×600×950 550
GL1-5/1-160 5 0.1 16 300 450 3 1350×600×950 550
GL1-10/4-160 10 0.4 16 400 600 4 1350×600×950 520
GL1-8/2.5-160 8 0.25 16 400 400 3 1350×600×950 520
GL1-10/6-160 10 0.6 15 400 400 4 1350×600×950 520
GL1-5/6-200 5 0.6 20 300 400 3 1350×600×950 520
GL1-10/6-160 10 0.6 16 400 400 4 1350×600×950 520
GL1-5/13-400 5 1.3 40 300 400 3 1350×600×950 500
GL1-15/10-150 15 1 15 400 450 4 1350×600×950 520
GL1-10/7-320 10 0.7 32 400 450 4 1350×600×950 520
GL1-5/4-350 5 0.4 35 300 400 3 1350×600×950 520
GZ1-5/13 5 ATM 1.3 200 450 1.5 1100×600×950 450
GZ1-5/13-200 5 1.3 20 200 450 1.5 1100×600×950 420
GZ1-5/30-400 5 3 40 300 400 3 1100×600×950 400
GZ1-70/30-35 70 3 3.5 200 400 4 1100×600×950 420

G2 Medium-sized diaphragm compressor


  • Structure: Z, L, P, D-type
  • Lubrication: splash
  • Oil type:compulsory oil supplement
  • Cooling way:water cooled or air cooled
  • Maintenance maximum weight per piece: 100kg
  • Maintenance maximum space: the circle shall be not less than 1 m

 

Product ModelVolumetric flowIntake pressureExhaust pressureWater consumptionCrankshaft speedMotor powerDimensionUnit weight
Nm3/hMPa(G)MPa(G)L/Hr/minKWL×W×H(MM)KG
GL2-20/20020ATM207004007.51700×850×11501100
GL2-40/1340ATM1.37004007.51700×850×11501200
GL2-40/13-200401.3207004007.51700×850×11501000
GL2-25/1-160250.1161000400111700×850×11501100
GL2-40/4-160400.4161000400111700×850×11501050
GL2-50/7-160500.7161200400111700×850×11501000
GL2-40/7-320400.7321200420111700×850×1150900
GL2-60/12-160601.2161000360111700×850×1150900
GL2-40/13-400401.3401000400111700×850×1150900
GL2-30/4-350300.4351000420111700×850×1150900
GD2-60/30-400603401200400111700×850×1150850
GL2-15/35015035150040018.51700×1200×11501500
GZ2-10/10-1501011540042041400×850×1150800
GZ2-15/1315ATM1.340040041400×850×1150800
GZ2-15/13-200151.32040040041400×850×1150750

G3 Medium-sized diaphragm compressor


  • Structure: Z, L,V, P, D-type
  • Lubrication: splash
  • Oil type:compulsory oil supplement
  • Cooling way:water cooled or air cooled
  • Maintenance maximum weight per piece: 800kg
  • Maintenance maximum space: the circle shall be not less than 1.5 m

 

Product ModelVolumetric flowIntake pressureExhaust pressureWater consumptionCrankshaft speedMotor powerDimensionUnit weight
Nm³/hMPa(G)MPa(G)L/Hr/minKWL×W×H(MM)KG
GL3-60/20060ATM201600400302800×1600×20005500
GL2-40/13120ATM1.31600400302800×1600×20005000
GL3-110/20-2001102201600400302800×1600×20004000
GL3-75/2075ATM24000450452800×1600×20005500
GL3-50/5-160500.5162000400302800×1600×20004200
GL3-150/10-1601501163500360372800×1600×20004200
GL3-80/7-320800.7322500400302800×1600×20004000
GL3-180/12-1601801.2163500360372800×1600×20004200
GL3-120/13-4001201.3403000400372800×1600×20004000
GL3-80/4-350800.4353000400302800×1600×20004200
GL3-800/300-70080030705000400553600×2400×20006000
GL3-200/20-2002002203000360372800×1600×20004200
GZ3-50/10-150501151000400112400×1400×20003500
GZ3-60/1360ATM1.31000400152400×1400×20003600
GZ3-60/13-200601.3201000400152400×1400×20003500

G4 Medium-sized diaphragm compressor (compact structure)


  • Structure: D-type (two, three, four cylinelers)
  • Lubrication: splash
  • Oil type:compulsory oil supplement
  • Cooling way:water cooled
  • Maintenance maximum weight per piece: 1000kg
  • Maintenance maximum space: the circle shall be not less than 1.5 m
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm³/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) T
GD4-90/200 90 ATM 20 3200 430 45 4000×2850×2000 10.8
GD4-100/160 100 ATM 16 3700 430 45 4000×2850×2000 10.8
GD4-240/16-300 240 1.6 30 4700 360 55 3800×2600×1800 8.5
GD4-240/6-150 240 0.6 15 5000 400 55 3800×2600×1800 9
GD4-300/15-210 300 1.5 21 5300 400 75 3800×2600×1800 9.5
GD4-800/12-40 800 1.2 4 5400 400 75 3800×2600×1800 9.2
GD4-200/15-350 200 1.5 3.5 4600 360 55 3800×2600×1800 9
GD4-300/5-52 300 0.5 5.2 4800 430 55 3800×2600×1800 9
GD4-870/11-31 870 1.1 3.1 5000 420 55 3800×2850×2000 9.5
GD4-240/5-140 240 0.5 14 5000 400 55 3800×2600×1800 9
GD4-225/9-200 225 0.9 20 5000 420 55 3800×2600×1800 9.5
GD4-300/5-52 300 0.5 5.2 5000 430 55 3800×2600×1800 9.5
GD4-280/0.18-5 280 0.018 0.5 4000 420 45 4200×2600×2100 15
GD4-240/0,24-6.17 240 0.024 0.617 4000 420 45 4200×2600×2100 14
GD4-300/10-250 300 1 25 5500 420 75 3800×2600×1800 9.5

G5 Super-large diaphragm compressor


  • Structure: D-type (two, three, four cylinelers)
  • Lubrication: splash
  • Oil type:compulsory oil supplement
  • Cooling way:water cooled
  • Maintenance maximum weight per piece: 1500kg
  • Maintenance maximum space: the circle shall be not less than 1.5 m
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm³/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) T
GD5-150/200 150 ATM 20 7000 430 90 4400×2850×2200 13
GD5-525/6-200 525 0.6 20 12000 400 132 3800×2700×2000 10.8
GD5-250/0.3-12 250 0.03 1.2 4700 375 55 4200×2900×1800 14
GD5-2900/45-120 2900 4.5 12 13200 429 160 4000×2900×2450 16
GD5-9000/78-83 9000 7.8 8.3 3700 450 45 3800×2600×2500 15
GD5-1300/45-220 1300 4.5 22 13500 429 160 4000×2900×2450 16
GD5-8000/235-250 8000 23.5 25 3800 429 45 3800×2600×2500 15
GD5-500/0.8-10 500 0.08 1 6800 429 75 4400×2850×2200 16
GD5-500/10-200 500 1 20 12000 400 132 3700×2750×2000 10
GD5-550/17-200 550 1.7 20 9500 400 110 3700×2750×2000 10
GD5-1080/5-31.5 1080 0.5 3.15 12000 429 132 4400×2850×2200 14
GD5-500/0.7-23 500 0.07 2.3 9500 429 110 4400×2850×2200 14
GD5-600/15-350 600 1.5 35 12800 429 160 4000×2850×2100 12
GD5-4500/185-190 4500 18.5 19 5000 420 45 3800×2600×2500 15
GD5-1000/15-180 1000 1.5 18 15000 420 160 4000×2850×2100 12
G1 Small diaphragm compressor
Product Model Volumetric Flow Intake Pressure Exhaust Pressure Water Consumption Crankshaft Speed Motor Power Dimension Unit Weight
(Nm³/h) (MPa(G)) (MPa(G)) (L/H) (r/min) (KW) (L×W×H)(MM) (KG)
GD0-3/200 3 ATM 20 / 750 2.2 600×500×400 200
GL1-5/200 5 ATM 20 300 600 3 1350×600×950 550
GL1-10/13 10 ATM 1.3 300 600 3 1350×600×950 550
GL1-10/13-200 10 1.3 20 300 600 3 1350×600×950 550
GL1-5/1-160 5 0.1 16 300 450 3 1350×600×950 550
GL1-10/4-160 10 0.4 16 400 600 4 1350×600×950 520
GL1-8/2.5-160 8 0.25 16 400 400 3 1350×600×950 520
GL1-10/6-160 10 0.6 15 400 400 4 1350×600×950 520
GL1-5/6-200 5 0.6 20 300 400 3 1350×600×950 520
GL1-10/6-160 10 0.6 16 400 400 4 1350×600×950 520
GL1-5/13-400 5 1.3 40 300 400 3 1350×600×950 500
GL1-15/10-150 15 1 15 400 450 4 1350×600×950 520
GL1-10/7-320 10 0.7 32 400 450 4 1350×600×950 520
GL1-5/4-350 5 0.4 35 300 400 3 1350×600×950 520
GZ1-5/13 5 ATM 1.3 200 450 1.5 1100×600×950 450
GZ1-5/13-200 5 1.3 20 200 450 1.5 1100×600×950 420
GZ1-5/30-400 5 3 40 300 400 3 1100×600×950 400
GZ1-70/30-35 70 3 3.5 200 400 4 1100×600×950 420
G2 Medium-sized diaphragm compressor
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm3/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) KG
GL2-20/200 20 ATM 20 700 400 7.5 1700×850×1150 1100
GL2-40/13 40 ATM 1.3 700 400 7.5 1700×850×1150 1200
GL2-40/13-200 40 1.3 20 700 400 7.5 1700×850×1150 1000
GL2-25/1-160 25 0.1 16 1000 400 11 1700×850×1150 1100
GL2-40/4-160 40 0.4 16 1000 400 11 1700×850×1150 1050
GL2-50/7-160 50 0.7 16 1200 400 11 1700×850×1150 1000
GL2-40/7-320 40 0.7 32 1200 420 11 1700×850×1150 900
GL2-60/12-160 60 1.2 16 1000 360 11 1700×850×1150 900
GL2-40/13-400 40 1.3 40 1000 400 11 1700×850×1150 900
GL2-30/4-350 30 0.4 35 1000 420 11 1700×850×1150 900
GD2-60/30-400 60 3 40 1200 400 11 1700×850×1150 850
GL2-15/350 15 0 35 1500 400 18.5 1700×1200×1150 1500
GZ2-10/10-150 10 1 15 400 420 4 1400×850×1150 800
GZ2-15/13 15 ATM 1.3 400 400 4 1400×850×1150 800
GZ2-15/13-200 15 1.3 20 400 400 4 1400×850×1150 750
G3 Medium-sized diaphragm compressor
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm³/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) KG
GL3-60/200 60 ATM 20 1600 400 30 2800×1600×2000 5500
GL2-40/13 120 ATM 1.3 1600 400 30 2800×1600×2000 5000
GL3-110/20-200 110 2 20 1600 400 30 2800×1600×2000 4000
GL3-75/20 75 ATM 2 4000 450 45 2800×1600×2000 5500
GL3-50/5-160 50 0.5 16 2000 400 30 2800×1600×2000 4200
GL3-150/10-160 150 1 16 3500 360 37 2800×1600×2000 4200
GL3-80/7-320 80 0.7 32 2500 400 30 2800×1600×2000 4000
GL3-180/12-160 180 1.2 16 3500 360 37 2800×1600×2000 4200
GL3-120/13-400 120 1.3 40 3000 400 37 2800×1600×2000 4000
GL3-80/4-350 80 0.4 35 3000 400 30 2800×1600×2000 4200
GL3-800/300-700 800 30 70 5000 400 55 3600×2400×2000 6000
GL3-200/20-200 200 2 20 3000 360 37 2800×1600×2000 4200
GZ3-50/10-150 50 1 15 1000 400 11 2400×1400×2000 3500
GZ3-60/13 60 ATM 1.3 1000 400 15 2400×1400×2000 3600
GZ3-60/13-200 60 1.3 20 1000 400 15 2400×1400×2000 3500
G4 Medium-sized diaphragm compressor (compact structure)
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm³/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) T
GD4-90/200 90 ATM 20 3200 430 45 4000×2850×2000 10.8
GD4-100/160 100 ATM 16 3700 430 45 4000×2850×2000 10.8
GD4-240/16-300 240 1.6 30 4700 360 55 3800×2600×1800 8.5
GD4-240/6-150 240 0.6 15 5000 400 55 3800×2600×1800 9
GD4-300/15-210 300 1.5 21 5300 400 75 3800×2600×1800 9.5
GD4-800/12-40 800 1.2 4 5400 400 75 3800×2600×1800 9.2
GD4-200/15-350 200 1.5 3.5 4600 360 55 3800×2600×1800 9
GD4-300/5-52 300 0.5 5.2 4800 430 55 3800×2600×1800 9
GD4-870/11-31 870 1.1 3.1 5000 420 55 3800×2850×2000 9.5
GD4-240/5-140 240 0.5 14 5000 400 55 3800×2600×1800 9
GD4-225/9-200 225 0.9 20 5000 420 55 3800×2600×1800 9.5
GD4-300/5-52 300 0.5 5.2 5000 430 55 3800×2600×1800 9.5
GD4-280/0.18-5 280 0.018 0.5 4000 420 45 4200×2600×2100 15
GD4-240/0,24-6.17 240 0.024 0.617 4000 420 45 4200×2600×2100 14
GD4-300/10-250 300 1 25 5500 420 75 3800×2600×1800 9.5
G5 Super-large diaphragm compressor
Product Model Volumetric flow Intake pressure Exhaust pressure Water consumption Crankshaft speed Motor power Dimension Unit weight
Nm³/h MPa(G) MPa(G) L/H r/min KW L×W×H(MM) T
GD5-150/200 150 ATM 20 7000 430 90 4400×2850×2200 13
GD5-525/6-200 525 0.6 20 12000 400 132 3800×2700×2000 10.8
GD5-250/0.3-12 250 0.03 1.2 4700 375 55 4200×2900×1800 14
GD5-2900/45-120 2900 4.5 12 13200 429 160 4000×2900×2450 16
GD5-9000/78-83 9000 7.8 8.3 3700 450 45 3800×2600×2500 15
GD5-1300/45-220 1300 4.5 22 13500 429 160 4000×2900×2450 16
GD5-8000/235-250 8000 23.5 25 3800 429 45 3800×2600×2500 15
GD5-500/0.8-10 500 0.08 1 6800 429 75 4400×2850×2200 16
GD5-500/10-200 500 1 20 12000 400 132 3700×2750×2000 10
GD5-550/17-200 550 1.7 20 9500 400 110 3700×2750×2000 10
GD5-1080/5-31.5 1080 0.5 3.15 12000 429 132 4400×2850×2200 14
GD5-500/0.7-23 500 0.07 2.3 9500 429 110 4400×2850×2200 14
GD5-600/15-350 600 1.5 35 12800 429 160 4000×2850×2100 12
GD5-4500/185-190 4500 18.5 19 5000 420 45 3800×2600×2500 15
GD5-1000/15-180 1000 1.5 18 15000 420 160 4000×2850×2100 12

Case Project

The Kennedy Space Center in the United States has deployed a 100MPa reciprocating nitrogen compressor for leak testing of rocket fuel systems prior to launch.

In Japan, the Tokyo Electronics Industrial Cluster has installed an 1800 cubic meter per hour reciprocating argon compressor to supply gas for semiconductor chip manufacturing.

In Germany, a chemical company in the Ruhr area has completed a 2500 cubic meter per hour diaphragm ethylene compressor project for chemical raw material conversion and storage.

In Dubai, UAE, a 30MPa diaphragm carbon dioxide compressor has been deployed at a clean energy park to support carbon capture and storage for solar power generation projects.

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